CCTV-GPT · Plant intelligence platform

AI PPE Detection & Factory Safety — from the CCTV You Already Have

CCTV-GPT turns existing factory cameras into a monitoring platform: real-time PPE, restricted-zone alerts, cycle times, micro-stops, and quality overlays — then writes the events into eManage ERP. No new cameras. No new cabling.

eManage CCTV-GPT attaches to existing RTSP and ONVIF security cameras. Edge neural networks audit PPE, measure assembly cycle times, flag unrecorded micro-stops, and push live OEE and operator records into eManage ERP job cards without replacing the NVR.

RTSP / ONVIF
Existing NVR feeds
<30 ms
Edge inference / frame
ERP sync
Job cards & OEE live
Pilot-ready
15–25 cameras first

Works with

Hikvision Dahua CP Plus Bosch Honeywell Axis Uniview + any ONVIF / RTSP NVR

The problem

Your cameras record 24/7. Nobody is watching.

Most plants review footage after an incident. CCTV-GPT watches every mapped feed in real time and logs the event while the shift is still running.

After-the-fact

Footage is reviewed too late

Security NVRs store video. They do not measure PPE, takt, or micro-stops unless someone sits in the control room.

Hidden stops

PLC OEE misses 15s–3m interruptions

Yarn clears, part reorientation, and tool searches often look like “running” to the machine. Vision sees the operator actually stop.

Spot audits

Supervisor rounds cannot cover every zone

PPE compliance drifts between walks. Zone rules on cameras cover the bay every second of the shift.

See it running

CCTV-GPT on a plant feed

Bounding boxes per worker, zone rules, live compliance, and alerts. This preview is a simulator — open the full dashboard for the plant console.

LIVE · CAM-03 · Assembly
Compliance 94.2% Violations today 23
CCTV-GPT assembly bay PPE detection overlay
PPE · HELMET · VEST · SHOES
NO HELMET
PPE violation · helmet missing · CAM-03 · supervisor notified Open full dashboard →

What CCTV-GPT does

Four pillars of plant intelligence

One platform. Four workloads. All on cameras you already own — with events written back to eManage ERP job cards.

01

PPE & Safety Compliance

Helmets, vests, gloves, glasses, shoes, and zone-specific kits.

  • Instant alerts when a violation occurs
  • Different PPE rules per zone
  • Shift dashboards for EHS teams
  • 24/7 monitoring without a dedicated watcher
02

Security & Intrusion

AI surveillance on the same NVR you already pay for.

  • Restricted-zone and after-hours entry
  • HV bay, chemical store, server-room rules
  • Vehicle, forklift, and visitor logging
03

Productivity & Micro-Stops

Classify every second of the shift into useful states.

  • Operator active / idle / absent
  • Station starved, blocked, or running
  • Cycle-time and OEE from vision, not only PLC
04

Quality & eManage ERP

From camera event to job card — not another siloed dashboard.

  • Defect overlays at inspection stations
  • Piece counts and first-pass yield per line
  • WhatsApp / email / webhook alerts
  • Live Job Card, incentive, and OEE write-back

Detection gallery

PPE & Safety detection example CAP-01 · PPE Compliant

PPE & Safety

Helmet · vest · shoes auto-logged

Security & Intrusion detection example CAP-02 · SECURITY Unauthorised

Security & Intrusion

After-hours restricted-zone entry

Activity & Productivity detection example CAP-03 · PRODUCTIVITY Station idle

Activity & Productivity

Idle station · micro-stop to ERP

Quality station detection example CAP-04 · QUALITY Defect · scratch

Quality station

Scratch / dent overlay at inspection

Illustrative overlays on plant stills. Production deployments are scoped under NDA on your own cameras.

Deployment

Two ways to deploy

Same models. Different topology — pick what IT and compliance will sign.

On-premise

How it works

  • Edge appliance on the plant LAN
  • Reads CCTV / NVR via RTSP / ONVIF
  • Inference stays local, 24/7
  • Dashboard on the plant network

Advantages

  • Video need not leave the site
  • No dependency on mill WAN uptime
  • Sub-100 ms alert path on LAN

Cloud

How it works

  • Lightweight gateway to eManage cloud
  • Managed inference infrastructure
  • No on-site GPU server to maintain
  • Access from web and mobile

Advantages

  • Faster go-live for multi-site groups
  • Subscription instead of edge capex
  • Central dashboard across plants

Hybrid is supported: on-prem at flagship mills, cloud at satellite units, one ERP-connected view.

From passive CCTV to monitoring in 3 steps

No new cameras. No new wiring. No line stop for install.

01 · Connect

Plug into the NVR

RTSP or ONVIF from Hikvision, Dahua, Axis, Bosch, Uniview, and any ONVIF-compliant system.

02 · Configure

Tune zones and ERP maps

PPE kits, restricted bays, and camera-to-workstation mapping in Shop Floor Control. Typical calibration in a few days.

03 · Monitor

Alerts and job-card sync

WhatsApp, email, SMS, dashboard, and live OEE / operator logs in eManage ERP.

What plants actually run this for

PPE compliance that is measured

Every mapped camera becomes an always-on auditor, not a quarterly walk.

Faster incident response

Supervisor sees the violation as it happens, with a clip attached.

True micro-stop OEE

Vision fills the gap between PLC “running” and an operator actually working.

Zero camera capex

Software on the NVR you already licensed.

Pilot in days, not quarters

Start with 15–25 high-value feeds, then expand.

ERP, not another login

Counts and stops land on the same Job Card production already uses.

Built for plants that already run eManage

Garment & apparel Knitting & weaving Spinning Dyeing & finishing Auto components Fasteners & hand tools Sheet metal Warehousing

Questions plants ask every week

Plant walkthrough

See CCTV-GPT on your facility.

We will review a handful of your camera feeds, map them to lines in eManage, and propose a 15–25 camera pilot. Typical pilots start as soon as RTSP access is available.