Fastener ERP
eManage Fastener ERP is industry-specific ERP software for manufacturing teams that need production tracking, inventory control, quality visibility, and financial accountability in one workflow.
High-volume part tracking for automotive-grade standards. Manage millions of pieces across wire drawing, heading, threading, and plating with total traceability.
Core Modules Spotlight
Explore the dynamic workflows of our primary functional areas, designed to provide visibility and control at every stage.
Production Lifecycle Management
Sale Order to Work Order Automation: Instant conversion of customer requirements into production demands.
Multi-Stage Process Routing: Pre-defined sequences for specific fastener types (e.g., DIN 933, ISO 4014).
Digital Job Card System: Real-time tracking of operator efficiency, machine uptime, and scrap rates per batch.
Wire Management: Track raw material by Heat No. and Coil ID with weight-to-length conversion calculators.
Forge & Machine Tracking: Integrated monitoring for Cold/Hot Forge, Machining, Thread Rolling, and Pointing.
Advanced Treatment & BOP Integration
Heat Treatment Logs: Integration with furnace sensors to log tempering and quenching cycles (Grade 8.8, 10.9, 12.9).
BOP & Subcontracting: Manage external processes like Zinc Plating or Geomet Coating with automated challans and QC.
Statistical Process Control (SPC): Automated alerts if dimensions drift during high-speed production.
Full Traceability: Generate Mill Test Certificates (MTC) linking batches to original steel melt.
Pre-Dispatch Inspection (PDI): Digital approval for thread gauges and tensile strength tests.
Logistics & Warehouse (WMS)
Bin Management: Track inventory by bin location with FIFO control to prevent coating oxidation.
Packing & Dispatch: Automated weighing scale integration and Barcode/QR labeling for cartons and pallets.
Dispatch Planning: Manage partial shipments and back-order tracking for industrial contracts.
Costing Analytics: Real-time "Planned vs. Actual" cost analysis including utility and tool wear-and-tear.
Executive Summary: Visual heatmaps of production bottlenecks and sales performance.
Software Objectives
Precision engineering for your business operations. Our objectives focus on maximizing efficiency while minimizing material and financial leakages.
Sale Order Management
Sale Order Management/Analysis with complete order tracking and reporting.
Production Control
Work Order/Job Card, Bill of Material, WIP Stock, Production Contractor Payment, Production Tracking Reports.
Inventory Control
Raw Material Wire Stock, Cold Forging, Hot Forging, Machining, Heat Treatment, Semi Finished Stock, Finished Stock.
Job Work
Issue to Job work, Receipt from Job work, Pendency at Job work.
Quality Control
Material Inspection, Patrolling Inspection, Final Inspection.
Scrap Control
Steel Cutting Scrap, Forging Scrap — complete scrap tracking and management.
Rejection Control
Rejection at Forging, Rejection at Machining, Rejection at Assembly.
Purchase Control
Purchase Order/Analysis, MRN/MIN, Monthly Consumption Analysis, Minimum/Maximum/Re-order Level Analysis.
Financial & Outstanding
Cash, Bank, Journal, Outstanding, GST Returns.
HR Management
Staff/Worker Attendance & Salary, ESI & PF, Bonus & LWW etc.