Sheet Metal ERP
eManage Sheet Metal ERP is industry-specific ERP software for manufacturing teams that need production tracking, inventory control, quality visibility, and financial accountability in one workflow.
Heavy-duty shop floor control and material wastage tracking. From raw metal to finished product, manage fabrication, machining, and assembly with precision.
Core Modules Spotlight
Explore the dynamic workflows of our primary functional areas, designed to provide visibility and control at every stage.
Core Production Excellence
Integrated Work Order & Job Card System: Digital job cards that travel with the part, ensuring operators know exactly what to do next.
Dynamic Scheduling: Automatically convert sales orders into actionable work orders based on real-time machine availability.
Precision Steel Cutting & Forging Management: Sync with cutting software to track scrap rates and material utilization.
Heat Code Traceability: Maintain a digital thread for forged components, ensuring metallurgical compliance.
High-Tolerance Machining & Assembly: BOM-driven assembly tracking ensures every nut, bolt, and laser-cut plate is accounted for.
Tooling Lifecycle Management: Track wear and tear of CNC bits and forging dies to prevent unplanned downtime.
Operational Intelligence
Granular WIP (Work-In-Progress) Tracking: Live floor mapping to visualize exactly where every batch sits (Laser → Press Brake → Welding).
Bottleneck Detection: Identify "stagnant" jobs instantly to keep the shop floor flowing.
Rigid Rejection Control & QA: Categorize rejects to determine if issues are material, machine, or operator-related.
Rework Loops: Automatically trigger "Rework Orders" to salvage materials and maintain delivery timelines.
Industry 4.0 & Connectivity
Real-Time IoT Ecosystem: Plug-and-play sensors connect directly to hydraulic presses and CNC machines to capture strokes and cycles.
Automated Data Capture: Machines tell the ERP when a job is finished, eliminating manual entry.
Executive Command Dashboard: Monitor Overall Equipment Effectiveness (OEE) in real-time.
Custom KPIs: Tailor views to monitor scrap ratios, energy consumption, or labor efficiency across shifts.
Software Objectives
Precision engineering for your business operations. Our objectives focus on maximizing efficiency while minimizing material and financial leakages.
Job Work Management
Complex job order handling with multi-operation routing, sub-contracting, and progress tracking.
Cutting & Nesting
Sheet/bar cutting optimization with nesting algorithms to maximize material utilization.
Welding & Fabrication
Welder qualification tracking, WPS management, and joint-wise inspection recording.
CNC Machining
Program management with fixture tracking, tool offset monitoring, and cycle time analysis.
Surface Treatment
Shot blasting, painting, and coating process tracking with surface quality documentation.
Weighbridge Integration
Automated weighbridge data capture for incoming material verification and dispatch recording.
Project Costing
Job-wise costing with material, labor, machine hours, and sub-contracting cost accumulation.
Maintenance (CMMS)
Preventive and breakdown maintenance scheduling with spare parts inventory and history tracking.