Auto Component ERP
eManage Auto Component ERP is industry-specific ERP software for manufacturing teams that need production tracking, inventory control, quality visibility, and financial accountability in one workflow.
JIT manufacturing and OEM compliance systems. Purpose-built for Tier-1 and Tier-2 automotive suppliers to meet the demanding standards of global OEMs.
Core Modules Spotlight
Explore the dynamic workflows of our primary functional areas, designed to provide visibility and control at every stage.
Advanced Material & Steel Management
Heat Code Traceability: End-to-end tracking from the steel mill’s heat number to the final part installed in a vehicle.
Gate Entry to Lab Integration: Automated sampling workflows for chemical and physical testing before steel is offloaded.
Off-cut & Scrap Management: System-driven tracking of “usable” off-cuts to minimize wastage in forging lines.
Program Management: Link CNC programs directly to Work Orders to ensure correct versioning.
Cycle Time vs. Target: Real-time monitoring of “Standard vs. Actual” cycle times to identify operator fatigue or machine lag.
Manual Process Digitization: Capture data from manual grinding, fettling, or deburring stages via shop-floor kiosks.
BOM, MRP, & Real-Time Costing
Multi-Level BOM: Support for complex assemblies with "Phantom BOM" capabilities for semi-finished stages.
Precision MRP: Demand-driven planning that considers "In-Transit" inventory and "Open POs" to prevent line-stoppage.
Landed Costing: Includes electricity, labor-per-stroke, tool amortization, and rejection costs for a true bottom-line view.
Poka-Yoke Integration: System-level checks to ensure QC compliance before joining sub-components.
Serial Numbering & Laser Marking: Automatic generation of unique IDs for serialized components (e.g., engine or transmission parts).
Machine Maintenance, Packaging & JIT Dispatch
Stroke-Based Tool Life: Automated alerts when a die reaches its maximum "rated strokes" for preventive refurbishment.
MTTR & MTBF Analytics: Track "Mean Time To Repair" and "Mean Time Between Failures" to optimize machine uptime.
Die History Cards: A digital "health record" for every tool, tracking its repair history and output quality.
Customer-Specific Labeling: Auto-generate labels in exact formats required by OEMs (Maruti, Tata, Mahindra, etc.).
Returnable Transport Packaging (RTP): Track the movement and cleaning cycles of bins, crates, and pallets.
ASN (Advanced Shipping Notice): Integrated EDI/API capability to send dispatch data to customer portals instantly.
Software Objectives
Precision engineering for your business operations. Our objectives focus on maximizing efficiency while minimizing material and financial leakages.
Sale Order Management
Sale Order Management/Analysis with complete order tracking and reporting.
Production Control
Work Order/Job Card, Bill of Material, WIP Stock, Production Contractor Payment, Production Tracking Reports.
Inventory Control
Steel Stock, Cutting, Forging, Machining (CNC, VMC, HMC), Heat Treatment, Sub Assembly, Assembly, Semi Finished Stock, Finished Stock.
Job Work
Issue to Job work, Receipt from Job work, Pendency at Job work, ITC-04.
Quality Control
Material Inspection, Patrolling Inspection, Final Inspection.
Scrap Control
Steel Cutting Scrap, Forging Scrap, Machining Scrap.
Rejection Control
Rejection at Cutting, Rejection at Forging, Rejection at Machining, Rejection at Assembly.
Purchase Control
Purchase Order/Analysis, MRN/MIN, Monthly Consumption Analysis, Minimum/Maximum/Re-order Level Analysis.
Financial & Outstanding
Cash, Bank, Journal, Outstanding, GST Returns.
HR Management
Staff/Worker Attendance & Salary, ESI & PF, Bonus & LWW etc.